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Cartoner

The cartoning machines must be flexible in use, this means:
  • large format range
  • easily adjustable in format
  • can be equipped with various feed systems
  • It must be possible to add accessories as required.
In addition, cartoning machines must also be user-friendly, that means:
  • active operator guidance
  • reproducible format settings
  • Systems that are insensitive to the usual packaging and leaflet tolerances.
Cartoning machines in the C series.

Durable with high operational reliability

C 5″
C 7,5″
C 10″
C 12,5″

Details on the C series
Cartoning machines from the CR series.

High performance with maximum flexibility.

CR 5″
CR 7,5″

Details on the CR series

Cartoning machines of the C-series
C5" C7,5" C10" C12,5"

Design features:
  • Robust construction
  • Automatic product feed
  • Carton suction by vacuum
  • Product-dependent carton suction
  • Carton erection in the chain
  • Rotating product pusher
  • Main shaft drive
  • Frequency-controlled three-phase drive
  • Encapsulated gears
  • Automatic chain tensioners
  • All product-carrying components made of stainless steel
  • Fast format adjustment
  • Gas spring-relieved safety doors made of Makrolon
  • SPS control system
Additional equipment:
  • Hot melt closure
  • Combined hot melt and push-in closureSpecial tuck-in bottom
  • Special push-in bottom lock
  • Carton storage belts with automatic magazine loading
  • Embossing printer for marking a closure flap
  • Coding (inkjet / laser), blind embossing
  • Code reader with or without folding box ejection device
  • Levelling for powdery or granulated products
  • Upper runner to support the insertion of easily deformable products
  • Inserts for brochures (folded/unfolded), booklets, spoons,
    measuring cups, product samples, etc.
  • Erecting station
  • Packaged goods-specific product feed optionally via screw, chute, step feeder, multi-lane angled feed with synchronised synchronous cells
  • External control units
  • Ejection station for missing packs
  • Servo drives

Technical specifications

Features:

Our continuous motion cartoning machines have proven themselves for over 35 years for cosmetics, pharmaceutical products, luxury beverages, baked goods, chocolates, confectionery, food, technical bulk goods, toys and the like.
Robust, reliable, easily format-adjustable, low-noise and easy to clean. These are the main requirements of our customers, which we realise.
Our main focus is on product takeovers, as this is where line integration capability is crucial.
Product-specific solutions have proven themselves for:
Vertical infeed bottles in any shape, stand-up pouches, flat pouches, tubular bags, paper stacks, individual paper strips, cellulose articles, trays, thermoformed packs, lamps, relays...

Technical data (deviations possible)
Type designationCF-7,5CA-5CA7,5CA-10CK-5CK-10
Format length [mm]200-350120-250200-300200-40050-20070-20
Format width [mm]
60-10020-6040-12060-16020-8030-160
Format height
60-10015-6040-12060-16020-8030-160
Cell pitch
7,5"5"7,5"10"5"10"
Max output [bottles/min]200     
Max output [cartons/min] 250250180160120

Closure types

In addition to the classic push-in or adhesive closure, there are also devices for centring tabs, additional locking mechanisms for push-in closures, hanging tabs and automatic base closures.

  1. Push-in closure with additional locking tongueDust flaps with bottle
  2. Centring cut-outs for thin bottle necks (push-over and push-back device is required for bottles)
  3. Double (parallelogram-type) dust flaps with bottle neck supports
  4. Push-in fastener with glueable pull tab
  5. Adhesive closure with plug-in tabs for pluggable reclosure
  6. Adhesive fastener with hanging tab
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Cartoning machines in the C series.
CR 5" CR 7,5"

Durable with high operational reliability
Powerful.

Design features:
  • Robust construction
  • Automatic product feed
  • Rotationskartonabsaugung
  • Product-dependent carton suction
  • Carton erection in the suction wheel
  • Rotating product pusher
  • Main shaft drive
  • Frequency-controlled three-phase drive
  • Encapsulated gears
  • Automatic chain tensioners
  • All product-carrying components made of stainless steel
  • Fast format adjustment
  • Gas strut-relieved safety doors
    made of Makrolon
  • SPS control system
Additional equipment:
  • Hot melt closure
  • Combined hot melt and push-in closureSpecial tuck-in bottom
  • Special push-in bottom lock
  • Carton storage belts with automatic magazine loading
  • Embossing printer for marking a closure flap
  • Coding (inkjet / laser), blind embossing
  • Code reader with or without folding box ejection device
  • Levelling for powdery or granulated products
  • Upper runner to support the insertion of easily deformable products
  • Inserts for brochures (folded/unfolded), booklets, spoons, measuring cups, product samples, etc.
  • Erecting station
  • Packaged goods-specific product infeed optionally via screw, chute, step feeder, multi-lane angled infeed with synchronised synchronous cells
  • External control units
  • Ejection station for missing packs
  • Servo drives

Technical specifications

Features:

Robust, reliable, easily format-adjustable, low-noise and easy to clean. These are the main requirements of our customers, which we realise.
Our main focus is on product takeovers, as this is where line integration capability is crucial.
Product-specific solutions have proven themselves for:
upright incoming bottles in any shape, stand-up pouches, flat pouches, tubular bags, paper stacks, single paper strips, cellulose articles, trays, thermoformed packs, lamps, relays...

Technical data (deviations possible)
Type designationCR-5CR-7,5
Format length [mm]50-250100-300
Format width [mm]
20-8040-120
Format height
15-4015-40(60)
Cell pitch
5"7,5"
Max output [bottles/min]400400

Working principles

Rotary suction with superimposed rest phase during suction. For folding cartons with approx. 140° pre-break, erection test and ejection.

  1. Suction at 20% relative standstill during folding carton transfer
  2. Erecting with 20° overbreak of the carton
  3. Erecting with 20° overbreak of the carton
  4. Erecting with 20° overbreak of the carton
  5. Check
  6. Rejection of incorrectly erected folding cartons
  7. Insertion into the carton chain

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